Feedstuffs is part of the Informa Markets Division of Informa PLC

This site is operated by a business or businesses owned by Informa PLC and all copyright resides with them. Informa PLC's registered office is 5 Howick Place, London SW1P 1WG. Registered in England and Wales. Number 8860726.

N&H TOPLINE: When hatchery power supply fails

Pas Reform electrical wires
Potentially huge losses resulting from power cut justify any investment in reliable electrical backup system.

In a contemporary hatchery, the parameters influencing incubation — such as temperature, humidity, ventilation and the turning of eggs — are based on using electricity, said Maciej Kolanczyk, senior poultry specialist at Pas Reform. Stopping the energy supply means that the pumps and fans will not work, heating and cooling will not function and the air in the incubators cannot be refreshed.

In a "Pas Reform Academy" release, Kolanczyk noted that in closed hatcher machines, eggs incubated for more than 9-10 days tend to overheat, especially in a single-stage machine. Embryos of 15 days or more may suffocate. This occurs quickly. In a non-running closed hatchery, most embryos and chicks will die within 30 minutes, Kolanczyk noted.

A lack of electricity also means no light in the building, no air conditioning in the rooms and the malfunction of all auxiliary devices used for hatchery operations.

Today’s modern hatchery cannot operate without electricity, and since a power cut is likely to happen sooner or later, staff must know how to deal with it, Kolanczyk said. The only structural solution is installating an emergency power generator. An automatic starting device will immediately replace the power supply. This technical solution is effective and safe, but only if the generator functions properly, Kolanczyk added.

Potentially huge losses resulting from a power cut justify any investment in a reliable electrical backup system. If the system works, no special action is needed. Regular maintenance and testing of the generator, including regularly checking the fuel reserve, are an essential part of the hatchery operation, Kolanczyk said.

If there is no backup system, the risk related to the lack of electricity has different grades and priorities, depending on the incubation phase. The very first objective is to save the life of the embryos. The most urgent, immediate requirement of advanced embryos is respiration, Kolanczyk emphasized. The more advanced their development, the more urgent the demand. The lack of cooling worsens the situation and leads to overheating.

The eggs in the hatchers are exposed to the most risk and deserve first priority, Kolanczyk said. These relatively small cabinets are filled exclusively with embryos in their final stage and hatched chicks. They need a lot of fresh air and must be attended to quickly.

Next, attend to the setters containing mostly developed embryos, especially in a single-stage incubation system, Kolanczyk said.

Embryos fewer than 10 days of incubation can wait. Temporary, limited cooling down will mainly influence the incubation time but will not kill the embryos at this stage.


Kolanczyk listed the following items to do if there is no power and no backup generator:

* Make sure the staff are prepared, instructed and trained. People on duty must know what to do rather than look for instructions in the face of an existing problem.

* If there is no system backing up the computers and screens, have notes available documenting the load of the setters.

* Manual portable lights should always be in working condition and available from a fixed, easily accessible place.

* Give priority to hatchers and then setters with embryos at 15 days and more. Drive out trolleys, and space them in the room between the machines or at other places, such as the chick handling room or even the dispatch room. Open all doors to create a natural airflow in the building.

* For embryos at 10-15 days, just open the doors of the setter.

* For embryos younger than 10 days, do nothing; keep the setters closed.

* Consider purchasing an emergency generator to be better prepared for the next time.

Hide comments


  • Allowed HTML tags: <em> <strong> <blockquote> <br> <p>

Plain text

  • No HTML tags allowed.
  • Web page addresses and e-mail addresses turn into links automatically.
  • Lines and paragraphs break automatically.