New production method could be a game changer in developing countries where many suffer from vitamin B2 deficiency.
December 22, 2024
Currently, most vitamins are produced in factories, either synthetically or with the help of microorganisms that are not approved for food use. These production methods require extensive and often complex purification processes (to separate the vitamin from non-food-approved materials), which are costly and energy-intensive.
Now, a team of researchers from the Technical University of Denmark (DTU) has successfully produced vitamin B2, also known as riboflavin, in significant quantities using a novel, cost-effective and climate-friendly method. The researchers employed a food-approved lactic acid bacterium, demonstrating that it can produce vitamin B2 when subjected to heat.
“I think it’s beautiful that something as simple as gentle heating and lactic acid bacteria can be used to produce vitamin B2. The method allows for food to be fortified with vitamin B2 in an easy way, for example, during the production of yoghurt or sourdough,” said associate professor Christian Solem from the DTU National Food Institute, who led the research.
Vitamin B2 is essential for energy production and for maintaining a normal immune function. It also plays an important role in iron absorption, and deficiency has wide-ranging effects.
This innovative method integrates vitamin production into the food fermentation process. Vitamins can, thus, be produced and added locally. By using riboflavin-producing bacteria in food production, manufacturers can improve the nutritional value of traditional foods economically, enhancing public health while reducing environmental impact.
The method differs from existing technologies by being natural – without genetic modification – and consuming less energy and fewer chemicals compared to traditional synthetic vitamin production. Fortification only requires basic fermentation tools, which are already common in many households.
The team subjected lactic acid bacteria to "oxidative stress," a natural pressure that compels bacteria to produce more riboflavin to protect themselves.
“We used the microorganism Lactococcus lactis, commonly known from cheese and cultured milk, to produce vitamin B2. Lactococcus thrives best at around 30°C, but we heated the bacteria to 38-39°C, which they didn’t like. Bacteria adapt to new conditions, and to defend themselves against the oxidative stress caused by the heat, they started producing vitamin B2,” Solem explained.
The researchers optimized the vitamin production process by adding various nutrients, achieving production of 65 milligrams of vitamin B2 per liter of fermented substrate – nearly 60 times the daily human requirement for the vitamin.
“It would be ideal to package these B2-producing lactic acid bacteria as a starter culture that can be added to foods like milk, maize or cassava for fermentation. When these foods are fermented using the starter culture, which includes specially selected lactic acid bacteria along with traditional ones, they automatically produce riboflavin while maintaining the traditional flavor and texture of the food,” Solem said.
Many developing countries already have strong traditions of fermenting foods, which extends shelf life and reduces waste.
The method could potentially be expanded to produce other essential vitamins and nutrients, such as folic acid (B9) and vitamin B12, which are often lacking in plant-based diets. It could also be applied to various food types, including sauerkraut.
The scientific article, “Harnessing Oxidative Stress to Obtain Natural Riboflavin Secreting Lactic Acid Bacteria for Use in Biofortification,” was published in the Journal of Agricultural & Food Chemistry. The research is funded by the Independent Research Fund Denmark through the Bioshuttle project.
Besides Solem, the other authors on the study included Emmelie Joe Freudenberg Rasmussen, Norbert Acs and Peter Ruhdal Jensen, all from DTU National Food Institute. The work was primarily carried out by Ph.D. student Rasmussen.
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