PPPL teams up with USDA to produce new egg pasteurization method

A novel technnique and device have been developed for rapidly pasteurizing eggs in the shell without damaging the egg white.

Researchers at the Princeton Plasma Physics Laboratory (PPPL) and the U.S. Department of Agriculture have developed a novel technique and device for rapidly pasteurizing eggs in the shell without damaging the delicate egg white. The process could lead to a sharp reduction in illnesses caused by egg-borne salmonella bacteria, a widespread public health concern, an announcement said.

The new method uses radio frequency (RF) energy to transmit heat through the shell and into the yolk while the egg rotates. Streams of cool water simultaneously flow over the egg to protect the white. Researchers then bathe the egg in hot water to pasteurize the white and finish pasteurizing the yolk.

The aim is to produce a pasteurized egg that is "hardly discernible from a fresh, nonpasteurized egg," said David Geveke, lead scientist at the USDA Agricultural Research Service in Wyndmoor, Pa. His laboratory teamed up with PPPL engineer Christopher Brunkhorst, an expert in RF heating, to develop the device.

The roughly shoebox-size prototype can pasteurize shell eggs in about one-third of the time that current methods require, Geveke said. Such methods place the eggs in heated water for about an hour and visibly change the appearance of the egg white. The RF process, by contrast, maintains the egg white's transparency.

Federal regulations require pasteurization of raw liquid egg products used in commercially sold dishes such as ice cream, eggnog, sauces and dressings, but no similar rule covers eggs in the shell, PPPL said. Fewer than one-half of 1% of all shell eggs produced for retail sale in the U.S. are pasteurized, according to an estimate by USDA's Food Safety & Inspection Service.

While only a small fraction of shell eggs may harbor salmonella, the public health risk posed by consumption of raw or undercooked eggs stems from the fact that millions of eggs are eaten each day. The hazard is greatest for people with weakened immune systems, including the very young, the very old and hospital patients. USDA estimates that pasteurizing all U.S.-produced shell eggs could reduce the number of egg-borne salmonella illnesses by up to 85%, or more than 110,000 cases a year.

The system works through what is known as "ohmic heating," in which the RF energy creates an electric current that produces heat inside the egg. Food-processing firms employ a similar system for heating, baking and drying a wide range of products. Brunkhorst brought test equipment into his own kitchen to experiment with RF frequencies that the researchers then tried out in the Wyndmoor laboratory.

The USDA prototype, for which the agency has submitted a patent application, couples RF energy through the shell by placing electrodes against opposite sides of the egg. The egg rests on rollers that turn it to distribute the heat and cooling water evenly.

"The goal is to reach a certain temperature for a certain time," Brunkhorst said.

Researchers then take a sample of the egg and do a bacteria count.

"We've proven the effectiveness analytically," Brunkhorst said.

USDA is seeking a licensee to commercialize the product. Potential partners include egg producers and manufacturers of egg-processing equipment.

"We have received quite a bit of interest from industry," Geveke said. "We expect to have a partner in the next few months."

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